Our Manufacturing Approach
Our initial manufacturing setup is being developed around general-purpose molded-pulp forming in Mokama, Bihar — with expandable tooling designed to support multiple product categories over time.
General-Purpose Molded-Pulp Manufacturing
Our manufacturing setup is designed around a general-purpose molded-pulp forming approach. Rather than commissioning a single-product dedicated line, we are building interchangeable mold capability — enabling the same manufacturing infrastructure to produce different packaging profiles as our product range expands.
Our initial manufacturing setup is being developed around the 30-egg tray as our launch product, with the manufacturing infrastructure sized to support expansion into fruit packaging, bottle separators and custom molded-fibre applications.
The plant is located in Mokama, Patna district, Bihar — a strategic location within the Bihar agricultural and industrial corridor.
Factory Photography
Available once commissioned
From Recycled Fibre to Finished Packaging
An 8-stage production process designed for consistency and traceability.
Waste Paper / Recycled Fibre
Recycled paper and fibre feedstock is sourced and prepared for processing.
Pulp Preparation
Fibre is pulped with water to create a uniform slurry at the target consistency.
Mold Forming
Pulp slurry is formed over precision molds under vacuum, taking the required product shape.
Dewatering
Excess water is removed from the formed product immediately after mold release.
Drying
Formed product passes through a drying process to achieve the required moisture content.
Finishing
Dried product is checked for dimensional accuracy and surface quality.
Inspection
Each batch undergoes visual and dimensional inspection before packing.
Packing & Dispatch
Finished product is stacked, packed and prepared for dispatch to the customer.
What We Are Building
Our initial manufacturing setup is being developed around these core capabilities.
Detailed production capacity and technical parameters are available on request. Capabilities described reflect our initial manufacturing project scope.
Quality Mindset
Quality in molded-fibre manufacturing comes from process discipline — consistent pulp preparation, stable forming parameters, controlled drying and systematic inspection.
We are building quality into our process from the outset rather than treating it as a post-production activity. This means establishing clear specifications for each product, inspection at key production stages and maintaining traceability through the production run.
As we build production history, we will develop more detailed quality documentation for customers who require it.
Expansion Philosophy
Our expansion approach is phased and disciplined. We begin by establishing reliable production of our launch product — the 30-egg tray — and using that experience to build the manufacturing knowledge, process controls and supply chain that support expansion.
New product categories are added as demand is established and mold tooling is developed. This approach means expansion is driven by customer need, not speculation.
Our general-purpose manufacturing approach is designed for this — each new mold extends the product range without requiring a new manufacturing line.
Interested in Our Manufacturing Capability?
Contact us to discuss production volumes, lead times or custom packaging development.